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work indices for the AG/SAG mill and ball mill can be re-organised as [7] and [8], where B'Wio and A'Wio are the corrected operating work indices and WAG/SAG, WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2),
work index values tend to remain the same for different product sizes. As a supplement to this study, rod and ball mill grindability tests were run on the porphyry copper ore at sizes of 4 through 65 mesh for the rod mill tests and 14 through 325 mesh for the ball mill tests. These tests were run to determine the changes in work index values,
Bond ball mill work index (BBMWI) test is a standard test used to measure the ball mill work, which is calculated in accordance with the procedure proposed by the Bond [21]. The BBMWI determines how much energy is needed to grind a sample of ore in a ball mill [22]. This measurement is expressed in kilowatt-hour per ton (kWh/t), which is the ...
2. Calculate the Standard Circuit Bond Work Index (WiSTD) for the material being processed (equation 3). Wtotal WiSTD= –––––––––––– (3) 10 10 (––––－––––) √￣P80 √￣F80 The Bond Standard Circuit is the "conventional" crush-ing-rod-ball …
Bond Ball Mill Work Index. GTEK Bond Ball Mill Work Index is used for determine the grindability of materials, and help to choose the most suitable type and model of grinding equipment. Ask For Quote Donwload. Find more details in the options below. Photo.
F80 is the milling circuit feed 80% passing size, µm, fSAG is a calibration parameter for pebble crushing and/or fine feed (typically 1.0 for 80% passing six inch mill feed and when no pebble crusher is present). WiBM is the Bond ball mill work index, unitless CFnet is an empirical adjustment to a ball mill circuit [CFnet = 2.35 - 0.29 × ln(P80)]
Work Index Ball Mill, alluding to the grind ability list of Metals, is utilized to demonstrate the granulating trouble of the material. It is measured by a rule that to compute the work file ball plant in light of yield of every unrest of the factory after the material is ground to an adjusted state by the predetermined plan.
published his method of energy calculation with an index called Bond work index (Bond 1961). In the 1970s, the population balance or selection and breakage function model was at the forefront of research (Fuerstenau et al. 1973). A number of advancements were made in the application of this model to ball mill grinding.
The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The simplified test method described in this paper is an alternative procedure to the ball mill grindability test.
Place Material Charge and Ball Charge in Mill Run x revolutions x = number Of revolutions based On estimate Of work index; usually 50, 100, 150 or 200 revolutions Mill, separate balls and Material Charge. Screen all the material at Mesh Of Grind - Weigh Product. Product = weight of Material Charge - weight of Screen Oversize.
An alternative mill ball charge is proposed that closely approximates Bond's original total ball mass, number of balls and ball surface area. Results of 30 Bond Work index tests of six pure materials (calcite, magnesite, labradorite (feldspar), quartz, andalusite and glass) using closing screen apertures (P 1 ) values of 500, 250, 125, 90 and ...
Amelunxen SGI Model. This is a model that estimates the specific energy consumption of a SAG or AG mill plus ball mill circuit using the equation by Amelunxen (2014) for E SAG and the classical Bond work index equation for E ball substituting CF ball in the place of the Rowland efficiency factors.. The model requires manual calibration factors for both equations (CF SAG …
SMC Data Processing. The results from conducting the SMC Test® are used to determine the drop-weight index (DWi) which is a measure of the strength of the rock as well as the comminution indices Mia, Mih and Mic. In conjunction with the Bond ball mill work index they can be used to accurately predict the overall specific energy requirements of ...
The Bond Ball Mill Work Index can be used in the design calculations and simulations of a new grinding circuit. A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of – 3.35 mm.
Essa® Bond Test-Work Equipment. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index. These are empirical indices determined by close circuit grindability tests developed by F.C.Bond in the mid 1930's.
This process includes a bond ball mill work index of 20.4-kilowatt-hours per tonne, a leach feed grind size distribution of 150 microns, and cyanide consumptions of 0.5 grams per tonne. Tesoro said the results from its testwork …
GRINDABILITY TESTS Bond Rod mill work Index • The rod mill work Index is also normally distributed with and average and median of 14.8kWh/t • It is common to observe difference between the ball and rod mill caused by variation in ore hardness • The test has been mainly used for the design of rod mill or primary ball mills. http ...
rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi
Abstract The Bond work index, Wi, is defined in a Bond ball mill on the samples of standard size − 3.327 + 0 mm. In practice, it is possible to find materials of non-standard size that are finer than …
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Insmart Bond Work Index Ball Mill, work index Mill
C) for coarse rocks (75-50 mm), a rod mill work index (Wi RM) for intermediate sized particles (25-3 mm), and a ball mill work index (Wi BM) for small particles (<3 mm) (Ammtec, 2000). Laboratory testwork is required to determine these Work Indices, and each test requires carefully collected samples of rock that is representative of future mill ...
For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions, like the Bond equation for intermediate grinding, has yet been found for the fine grinding regime.
Keywords: work index, Bond method, kinetic grinding test, grindability, ball mill Introduction The standard Bon d (1952; 1961) m ethod is widely used in the course of desig n,
This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...
The paper presents the relative errors of the obtained value from the actual Bond Ball Mill Index, the average working hours for the testing procedure and necessary equipment. Keywords: Ball Mill Work Index, Bond Index, Grindability, Ball grinding, Ore testing, Grinding energy consumption, Physical and mechanical ore properties
10%For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions, like the Bond equation for intermediate grinding, has yet been found for the fine grinding regime.
Normally to reduce the big ore lumps to small particles, two to three stages crushing is required. Prominer has the ability to supply complete crushing and screening system, including various crusher, screen, belt conveyor, iron remover, etc. For minerals with different properties and hardness, we can recommend suitable crusher accordingly ...
of the cyclone underflow back to SAG mill, introduction of a second classification stage as well as introduction of a second ball mill. The evaluation of breakage tests and survey data revealed the following; the Bond work index obtained for the current ore ranges between 17.20 - …
Bond ball mill work index determinations for the composites ranged from 11.1 kWh/tonne to 13.5 kWh/tonne, with an average of 12.4 kWh/tonne. Based on these results the mineralization would be considered to have a moderate hardness from a rod and ball milling perspective.