Comminution testing - JKTech - University of Queensland

Energy requirements for crushing and HPGR options can now be determined in addition to AG/SAG mills, and with Mic, ball mills. The results from conducting the SMC Test are used to determine the so-called drop-weight index (DWi) which is a measure of the strength of the rock. ... For larger diameter core, greater lengths are required for the cut ...

(PDF) LARGE DIAMETER SAG MILLS NEED LARGE DIAMETER …

as sag mills up to 40 ft in diameter drawing 18 MW. Ball mill data sets number 59 and a histogram of the diameters of these mills is given in Figure 1. Since 1996 the author has made a number of...

SAG Mill Trommel Screen Classifies Large Volumes [NEWS ...

Many designers and mill operators believe that the benefits of simplicity and the ability to handle throughputs in excess of 3 500 tons per hour of solids make trommels the preferred equipment for this application. "A key component ensuring optimal performance of SAG mill trommels is the screen panel, which enables this equipment to classify large volumes of mill product," says …

SAG Mills - machineryandequipment

Search our large inventory of used equipment - Mills. (4) Sag mill, 22' diameter x 7' long, manufactured by Hardinge, with (2) tacke gearboxes, type NI...

How it Works: Crushers, Grinding Mills and Pulverizers ...

Pebble mills may be used when metal balls must be avoided. Autogenous grinding (AG) and semi-autogenous grinding (SAG) mills use the material to be ground as the grinding media. Autogenous grinding mills use larger rocks to …

My Gear is Bigger than Your Gear

Lake SAG mill gear sets, at 13.4 meters," Rhody says. "Additionally, there are five others with diameters between and 13 13.2 meters. In terms of mill power, two of these have a total mill power of 24,138 hp. There are three other ball mill gear sets, with diameters less than 13.1 that have a mill power of 23,132 hp."

Grinding Mills — Types, Working Principle & Applications ...

Ball Mills commonly use rubber liners while steel liners are mostly used for larger SAG/AG/Ball mills. Marty says liners are prone to metal or rubber contamination and should be replaced to ensure ...

COMPOSITE LINERS FOR LARGE SAG MILLS – M i N M E T

COMPOSITE LINERS FOR LARGE SAG MILLS. April 6, 2021. April 5, 2021. admin Mill equipment, Multotec. As the mining industry moves to larger semi-autogenous grinding (SAG) mills for higher productivity, Multotec is developing and applying innovative liner designs to optimise liner performance, mill efficiency and liner wear life.

TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

Key considerations when selecting a mill lining system

SAG mills usually have a larger diameter than length and are used to reduce large feed size ore (typically ~300mm) down to ~3mm, often for further grinding in a secondary process. Ball mills are smaller in diameter than length and can be used in either primary, secondary or tertiary grinding applications to reduce material from ~20mm to very ...

COMPOSITE LINERS FOR LARGE SAG MILLS – M i N M E T

COMPOSITE LINERS FOR LARGE SAG MILLS April 6, 2021 admin Mill equipment, Multotec As the mining industry moves to larger semi-autogenous grinding (SAG) mills for higher productivity, Multotec is developing and applying innovative liner designs to optimise liner performance, mill efficiency and liner wear life.

LARGE SAG MILLS COMPOSITE LINERS - Multotec

LARGE SAG MILLS COMPOSITE LINERS Multotec Leads the Way in Composite Liners for Large SAG Mills As the mining industry moves to larger semi-autogenous grinding (SAG) mills for higher productivity, Multotec is developing and applying innovative liner designs to optimise liner performance, mill efficiency and liner wear life.

Mill drives: the desire for increased power and the ...

consideration of a larger mill installation with diameter at the design stage. Between 2001 and 2008, a limit of 22 MW was placed on SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved.

to Design and Supply the World's Largest SAG Mill in ...

"Concentrator plants keep getting larger and larger," he says. "This new mill will be a significant development for the future." He goes on to explain that "a single line grinding circuit with a 42ft (12.8m) SAG mill allows for much higher concentrator throughputs, as compared to using a dual line grinding circuit using two SAG mills.

Semi-autogenous grinding (SAG) mill liner design and ...

the trend in large SAG mills has been to use wide-spaced shell lifters with large lifter face angles, primarily to reduce packing and ball/liner damage, and to use larger, hence fewer, mill liner parts to reduce downtime at liner change-outs. Key words: Comminution, Grinding, SAG mill, Mill liners Paper number MMP-07-002.

The Selection Design and Application of Mill Liners for ...

> Engineering approaches have highlighted mill performance with mill modelling and the use of improved materials > Liner design,with the advent of large diameter SAG mills, the issues of design, selection, monitoring and evaluation of mill performance is critical > Mill trajectory modelling can be used to great effect in improving liner design

DEM investigation of SAG mill with spherical grinding ...

Since the SAG mill's inner diameter is 4.8 m and the lifter's height is 0.152 m, we concern about the area near the wall, where the distance to the center is larger than 4.4 m. The toe area is the space where the tangent angle in the x - y plane is between 205° and 245°.

Autogenous and Semi-Autogenous Mills - ScienceDirect

Since the breakage of ore in AG/SAG mills is mostly due to impact on particles and media from a height, these mills generally have a large diameter-to-length (D/L) ratio. However, this ratio varies and mills with large length-to …

What's the Difference Between SAG Mill and Ball Mill ...

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm.

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Difference Between Sag Mill vs Ball Mill - mech4study

SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

Grinding Mill - an overview | ScienceDirect Topics

If the two stages feed the same pump system, the SAG mill usually drives the discharge arrangement. This is because the SAG mill is usually of larger diameter and may have a requirement for screening of pebbles to protect the mill discharge pumps and cyclones, and to facilitate pebble crushing.

LARGE SAG MILLS COMPOSITE LINERS - Multotec

As the mining industry moves to larger semi-autogenous grinding (SAG) mills for higher productivity, Multotec is developing and applying innovative liner designs to optimise liner performance, mill efficiency and liner wear life. "Our strong analysis capabilities in the design process – including discrete element analysis (DEM) and finite element analysis (FEA) – allow …

What's the Difference Between SAG Mill and Ball Mill ...

SAG mill vs Ball mill Crushing ratio. The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle …

Mills for sale - machineryandequipment

Mill, Sag, 24' X 8', Hardinge, ZTNW1430, 1000 HP, (3) Hardinge, sag mill, 24' diameter x 8' long, each with (2) flender gearboxes, Model ZTNW1430. ... Add to cart

Semi-Autogenous and Autogenous Grinding Mills (SAG Mills ...

Semi-autogenous grinding (SAG) and autogenous grinding mills are used for grinding large chunks of materials into smaller pieces which can be later used for processing. Such mills are used in the primary stage of grinding process where pieces of raw materials need to be grounded for further processing or sorting.

ERSEL Ağır Makine San. ve Tic. A.Ş.

* Semi-autogenous (SAG) grinding is a grinding process carried out with small amount of ball charge (4-15%) unlike ball mills and with the help of bigger parts crumbling the smaller parts of ore. * To achieve this type of grinding, SAG mills with large diameter and short length have been developed to take advantage of the kinetic energy of the ...

New composite liners for large sag mills

New composite liners for large sag mills. As the mining industry moves to larger semi-autogenous (SAG) mills for higher productivity, Multotec is developing and applying innovative liner designs to optimise performance and wear life. Sam Hearn, Multotec's global sales and business development manager, talks about the development.

Gearless mill drives - ABB

• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...

SAG mill increases productivity, reduces unscheduled ...

The application. Industrial milling of mined ore – from large rocks and boulders to fine particles – is a demanding process. Massive semiautogenous mills – commonly known as SAG mills – use milling balls, as well as the weight of the ore itself, to break down the ore into smaller particles – a process known as comminution.